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Extended special-shaped cold heading forming machine

Multi-station automatic cold heading machine is a high-efficiency and automatic professional machine tool in forging machinery. It is an important basic equipment for the standard parts industry to produce various bolts, screws, rivets, nuts, sleeves, bearing rollers, and other special-shaped hardware parts. The cold pier process it uses is a pressure processing process with little and no cutting, which directly cold-extrudes the wire. The advancement of cold heading equipment itself and the superiority of cold heading technology also make it widely used in various fields of national economy: aerospace, ships, machinery, rail transit, automobiles, motorcycles, bicycles, construction, furniture and light industry, Processing and production of fasteners and special-shaped non-standard parts in daily necessities and other industries.

Advantages

1. The equipment adopts high-speed imported bearing connecting rod, and the crankshaftand the impact connecting rod adopt high wear-resistant copper alloy, which makes themaintenance costlow.
2. The body length is lengthened and widened, the crankshaft eccentricity is larger, themoment of inertia is larger, the motor power is increased, suitable for the production of long irregular non-standard nut and other metal parts.
3. Can produce more than six die multi-position molding machine, suitable for processingcomplex products.
4. According to the need to install the sun mold ejection system to produce special non-standard shaped parts.
5. For longer products, baffle device and spring stripping device can be installed.

Device Parameters

MODEL LH8B6SL  LH11B6SL LH14B6SL LH17B6SL LH19B6SL LH22B6SL LH24B6SL LH27B6SL LH30B6SL LH33B6SL LH36B6SL LH41B6SL
FORGING STATION 6S 6S 6S 6S 6S 6S 6S  6S   6S 6S   6S   6S  
CUTDFFDIA(MM) 8 11 14 17 19 21 24 26 30 32 35 38
CUTDFFLENGTH(MM) 20 40 45/55 45 45/55 55 55 55 55 55 65 65
KICK-OUT LENGTH(MM) 18 40 50/65 45 45/65 65 65 65 85 85 85 105
CENTER DISTANCE(MM) 38 50 60 70 80 90 100 115 120 140 150 165
PRODUCTSIZE(MM) Φ8  Φ12   Φ14   Φ17  Φ20 Φ21  Φ24  Φ26 Φ30  Φ33  Φ36    Φ42 
PRODUCTSIZE(MM) 15 35 45/60 40 40/60 60 60 60 60 80 80 100
RAMSTROKE(MM) 60 140 180/220 160 160/220 220 220 220 220 280 280 300
PRODUCIONATE(POS) 110-220 80-150 50-110 50-100 45-90 40-90 40-80 40-80 40-80 35-75 35-70 35-70
FORGINGPOWER(TOM) 35 55 115/125 130/140 200/210 220 260 320 330 350 450 700
MAINMOTOR(KW) 7.5 11 22 37 45 45 55 75 75 132 150 225
APPROX.WT(T) 2.5 4.8 9/10 11/12 16.5/18.5 22 30 35 40 60 65 85
MACHINDIMENSIONS(M)  (L) 1.9 2.8 3.5/3.6 3.9/4.1 4.5/4.7 4.8 5.3 5.4 5.6 6.9 7 7.5
 (W) 1.3 1.7 2 2.2 2.5 2.6 2.8 2.9 2.7 3.2 3.5 3.8
 (H) 1 1.3 1.6/1.7 1.7/1.8 1.9/2.0 1.9 2 2.1 2.4 2.6 3 3.2
Note: The company conducts research and improvement work at any time, so it reserves the right to change the design, specification size and mechanical structure at any time. This data is for reference only. (The whole series of machines are equipped with frequency converters, and male mold mechanisms can be added according to customer needs and five-mode, seven-mode, and eight-mode mold mechanisms can be customized)                                                                

More Application

  • Multi-station Cold Heading Forming Machine
    Motorcycle Parts
  • Multi-station Cold Heading Forming Machine
    Bicycle Parts
  • Multi-station Cold Heading Forming Machine
    Furniture Hardware
  • Multi-station Cold Heading Forming Machine
    Railway Engineering
  • Multi-station Cold Heading Forming Machine
    Mechanical Equipment
  • Automatic Injection Zipper Forming Machine
    Luggage Industry
  • Automatic Injection Zipper Forming Machine
    Garment Industry
  • Automatic Injection Zipper Forming Machine
    Outdoor Travel Goods Industry

FAQ

  • What application fields does your equipment mainly involve?

    The advancement of cold heading equipment itself and the superiority of cold heading technology also make it widely used in various fields of national economy: aerospace, ships, machinery, rail transit, automobiles, motorcycles, bicycles, construction, furniture and light industry, daily necessities and other industries. The automatic zipper injection molding machine is the leader in the research and development of zipper machinery at home and abroad.

  • What products can you provide?

    We mainly produce multi-station cold heading forming machines and automatic zipper injection molding machines.

  • Are you a direct manufacturer or a trading company?

    We are a manufacturer, and we also have our own international trade department, we produce and sell our own products.

  • How long will it take to get a reply after we send you an inquiry?

    During working days, we will reply to you within 24 hours after receiving the inquiry.

Request A Quote

Do you have detailed questions or suggestions? We will respond to it within 24 hours from the date of receipt.

Zhejiang Longhui Machinery Manufacturing Co., Ltd.

Zhejiang Longhui Machinery Manufacturing Co., Ltd. is located at No. 799 Nanming Road, Lishui City, Zhejiang Province. It covers an area of 35 acres and has a modern factory building of 25,000 square meters. It specializes in the production of multi-station cold heading forming machines and automatic injection zipper molding machines.

Relying on the management concept of "scientific management and humanized management", the company drives the development of the domestic machinery industry with strong brand influence. After years of development, it currently has a professional management team, technical team, production team, sales team and after-sales service team.

The company takes "service creates value, brand gives life" as its business philosophy, and provides customers with the most professional pre-sales solutions and the most perfect after-sales service. At the same time, the company has won the "National High-tech Enterprise" and "Wenzhou City's Most Popular Enterprise", "Zhejiang Science and Technology Enterprise" and other honorary titles.

Professional details and accumulation of experience are the foundation of product quality. In order to improve the company's product quality, the company has introduced a large number of domestic and foreign top production equipment such as gantry machining centers, horizontal machining centers, and vertical machining centers, and strictly implements ISO9001 international quality system, strictly control the processing accuracy and production flow of each accessory.

"Integrity management" is the foundation of the company's development, and "innovation and cooperation" is the driving force for the company's development. Zhejiang Longhui Machinery Manufacturing Co., Ltd. will create visible miracles with its invisible fundamental strength.

Extended Special-Shaped Cold Heading Forming Machine industry knowledge expansion

How Does the Extended Special-Shaped Cold Heading Forming Machine Revolutionize the Production of Complex Fasteners, and What Benefits Does it Offer to Manufacturers?

1. Complex Shape Capability:

Traditional cold heading machines are limited in their ability to create intricate and non-standard shapes. The extended special-shaped cold heading forming machine, on the other hand, is designed to handle a wide range of complex shapes and sizes. This capability is invaluable for industries that require custom or specialized fasteners to meet specific design requirements.

2. Precision and Consistency:

The extended special-shaped cold heading forming machine is equipped with advanced servo-driven technology and precise control systems. This level of precision ensures that every fastener produced meets exacting tolerances and specifications. Manufacturers can rely on consistent product quality, reducing the risk of costly defects and rejections.

3. Material Efficiency:

Efficient material utilization is a critical factor in fastener manufacturing. The extended special-shaped cold heading forming machine minimizes material waste by cold forming the fasteners directly from the raw material. This not only reduces material costs but also aligns with sustainable and environmentally friendly manufacturing practices.

4. High Productivity:

Fastener production often involves high-volume manufacturing demands. The extended special-shaped cold heading forming machine is designed for efficient mass production. Its advanced automation and high-speed capabilities result in increased production rates, helping manufacturers meet market demand more effectively and reduce lead times.

5. Reduced Tooling Costs:

Traditional methods of creating complex shapes in fasteners often require expensive and time-consuming tooling changes. The extended special-shaped cold heading forming machine streamlines this process with quick and efficient setup changes. This reduction in tooling costs and downtime contributes to significant cost savings.

6. Energy Efficiency:

As energy costs and environmental concerns continue to rise, energy-efficient manufacturing equipment is highly desirable. The extended special-shaped cold heading forming machine often incorporates energy-saving features such as efficient hydraulic systems and motors. This not only lowers operational costs but also aligns with sustainability goals.

7. Customization and Versatility:

One of the most significant benefits of the extended special-shaped cold heading forming machine is its versatility. Manufacturers can easily adjust the machine settings to produce a wide range of custom fasteners. This flexibility allows for rapid adaptation to changing market demands and customer requirements.

8. Quality Assurance:

Quality control mechanisms in the extended special-shaped cold heading forming machine ensure that each fastener meets specified standards. Real-time monitoring and automated adjustments help maintain consistent product quality, reducing the risk of product recalls and associated costs.

How Does the Extended Special-Shaped Cold Heading Forming Machine Impact the Aerospace Industry, and What Advantages Does it Offer in Manufacturing Complex Fasteners for Aircraft Components?

1. Complex Geometry for Aircraft Components:

Aircraft components often feature complex and unique geometries to meet specific design and structural requirements. The extended special-shaped cold heading forming machine is designed to handle intricate shapes and non-standard fasteners with precision. This capability is essential for creating custom fasteners tailored to the unique needs of aircraft assemblies.

2. Precision and Consistency:

Aircraft safety is paramount, and precision is non-negotiable. The extended special-shaped cold heading forming machine offers a high degree of precision, ensuring that each fastener produced meets exacting tolerances and specifications. Consistency in quality is vital to aircraft manufacturing to eliminate the risk of component failure.

3. Material Efficiency and Sustainability:

Efficient material utilization is a critical factor in aerospace manufacturing, as lightweight materials are used to improve fuel efficiency and reduce emissions. The extended special-shaped cold heading forming machine minimizes material waste by cold forming fasteners directly from the raw material. This not only lowers material costs but also aligns with sustainability goals, making it an attractive option for aerospace manufacturers.

4. High Productivity and Reduced Downtime:

Aircraft manufacturing demands high-volume production, and downtime is costly. The advanced automation and high-speed capabilities of the extended special-shaped cold heading forming machine result in increased production rates. Its quick and efficient setup changes reduce tooling costs and downtime, helping aerospace manufacturers meet tight production schedules.

5. Energy Efficiency:

Energy efficiency is a priority in aerospace manufacturing, and the extended special-shaped cold heading forming machine often incorporates energy-saving features such as efficient hydraulic systems and motors. This not only reduces operational costs but also aligns with the industry's focus on reducing environmental impact.

6. Customization and Versatility:

Aerospace manufacturing often requires customized fasteners due to the unique designs of aircraft components. The extended special-shaped cold heading forming machine's versatility allows manufacturers to easily adjust machine settings to produce a wide range of custom fasteners. This flexibility enables rapid adaptation to changing design specifications and engineering requirements.

7. Quality Assurance and Safety Compliance:

The aerospace industry has stringent quality and safety standards. Quality control mechanisms in the extended special-shaped cold heading forming machine ensure that each fastener meets these specifications. Real-time monitoring and automated adjustments maintain consistent product quality, reducing the risk of component failure and ensuring safety compliance.

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